With a full version that allows you to create files rather than just view, I exported the pepakura file as an OBJ which I could would with in Maya. I had also purchased a copy of the Pepakura software. :)Īs I mentioned, I had gotten the pepakura helmet file from the RPF forum. Please credit the Replica Prop Forum and I, if you use! As I outline in Step Two, the build envelope of the printer that was used to produce this helmet was 10" x 14" x 8", so I had scaled the pieces to fit that and it is sort of a happy accident that it worked out. I've added separate zip files with OBJ and STL files of the Ironman helmet pieces for others to use. I took photos and screen caps along the way, but I may have missed a few steps that I'll just have to explain. This is my first instructable, but I wanted to share my process for anyone who has been interested in going this route. I had tried building the helmet with pepakura files produced by a member of the, but I found I did not have the time/patience/skill to sit and trim out hundreds of pieces of paper and reassemble them. Early last year, before The Avengers came out, I approached the rapid prototyping department at my company and asked if they would be able to help me produce a replica Ironman helmet.
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